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Centrifugal Casting Stainless Steel Sleeve & Liner

Introduction

Centrifugal cast stainless steel sleeves and liners with superior corrosion, wear and heat resistant properties are widely used in a lot of industrial applications, such as mechanical engineering, oil & gas, chemical & petrochemical, marine & offshore,aerospace, etc. Centrifugal cast stainless steel sleeves and liners can perform excellently in demanding environment. They are also economically cost effective compared to forging parts with similar properties.

A lot of material options are available to deal with different application scenarios. 17-4PH (310 S), 13-4Ph (309 S) stainless steels are characterized by high hear resistance, high wear resistance, superior corrosion resistance, and high yield strength, and are suitable for heat resistant applications.

Duplex stainless steel SAF2034(DIN 1.4362), SAF2205 (DIN1.4470) or super duplex stainless steel SAF2507 (DIN 1.4469), Austenitic stainless steel AISI304(1.4308), AISI316(1.4408), 904L(1.4539), Martensitic stainless steels AISI 410 (1.4408), AISI 431 (1.4059) are often chosen with excellent corrosion and wear resistant properties. Centrifugal casting further improves the strength and toughness of the materials with uniform grain structure.

Product Details

Product Tags

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Weizhen Hi-techis a leading stainless steel foundry from China with horizontal and vertical centrifugal casting, sand casting, 3D sand printing, machining and NDT testing capabilities.Weizhenhas the industrial  know-how and experience in the manufacture of a vast range of stainless steel casting parts.Weizhenis now a reliable and trust-worthy partner of major machinery and equipment manufacturers around the world.

Product Specification

Product Name Stainless Steel Pipe/Tube/Cylinder
Casting Method Centrifugal casting
Material Options 304, 304L, 316, 316L, SAF2304, SAF 2205, SAF2507
Material Standard GB, ASTM, AISI, EN, DIN, BS, JIS, NF, AS, AAR,
Casting Weight 100-15000 kg
Casting Size Max Diameter: 1600 mm, Max Length: 4200 mm
Casting Dimension Tolerance CT9 – CT12
Casting Surface Roughness Ra 12.5∽Ra50 um
Machining Surface Roughness Ra0.8 ~ 6.3um
Heat treatment Annealing, normalizing, quenching or tempering
Finish As cast, rough machined, finish machined.
Service Available OEM & ODM
Certification CE, ISO9001:2015, ISO19600:2014, ISO14001:2015, ISO45001:2018,
Application Decanter centrifuge, pusher centrifuge, disc separator, separation machine etc.

Advantages Of Centrifugal Cast Stainless Steel Parts

Resistance Properties:Centrifugal casting shaft sleeves can be crafted from materials with excellent corrosion resistance, making them suitable for use in corrosive environments where durability is paramount.

Improved Strength:Stainless steel parts produced through centrifugal casting tend to have improved tensile strength and wear resistance as forged parts compared to other casting methods.

Uniform Grain Structure:Centrifugal casting produces a uniform grain structure in the stainless steel, which results in improved mechanical properties and enhanced performances for the stainless steel parts.

High Purity:The centrifugal force helps eliminate air bubbles and impurities in the molten metal, resulting in a high-purity, defect-free product.

High Precision:The rotation speed and the duration of the casting process can be adjusted to control the wall thickness of the stainless steel parts, allowing for precise size customization.

Various Material Choices:Various types of stainless steels could be chosen in centrifugal casting to meet specific requirements for corrosion resistance, heat resistance, and/or wear resistance etc.

Centrifugal Casting Bowl for Decanter Centrifuge5p21

About The Company

Sichuan Weizhen Hi-tech Materials Co., Ltd.was established in January 2010 with a registered capital of 50 million yuan. It is a wholly-owned subsidiary of Guangdong Fenghua Zhuoli Technology Co., Ltd., a new third board listed company specialized in the production of cutting-edge 3D printing equipment. Weizhen Hi-tech focuses on the research and production of stainless steel, nickel based alloy products with centrifugal casting, sand casting and 3D printing technology.

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With over 40 sets of advanced equipment, including 3D printing, smelting and casting, heat treatment, machining and testing equipment, Weizhen has established an efficient and flexible production line with strong research and development capabilities and production scale, ensuring that product quality and delivery time meet or exceed customer expectations.Weizhen Hi-techis committed to becoming a global leading supplier of stainless steel materials.

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Unique Advantages of Weizhen Hi-tech.

1.Strong and Comprehensive Production Capability.
The company can produce 1000 more tons monthly of various high quality blanks of stainless steel tubes, ring-shaped parts and casting master batches. The company is able to satisfy customer needs with customized special stainless steel materials.

2.Refining of Molten Steel under Complete Process Quality Control.
Weizhen Hi-tech have full in-house production process for stainless steel casting, from raw material selection, steel smelting, molten steel refining, casting, heat treatment to machining. Weizhen is equipped with advanced testing and inspection capabilities such as chemical analysis, physical properties, dimensions inspection, penetrant test, radiographic test, ultrasonic test, three coordinates, 3D Scan. All production process and products are under strict quality control.

Centrifugal Casting Bowl for Decanter Centrifuge23ii

3.Advanced Management System.
Weizhen is recognized as China National High-tech Enterprise. The company is a main drafter of China Machinery Industry Standard “Stainless Steel Centrifugal Casting Cylinder for Separate Machine”. The company is certified with ISO9001 quality management system, EU product CE certification, ISO14001 environmental management system certification, OHSAS18001 occupational health and safety management system certification, GB/T29490 intellectual property management system certification, and ISO19600 compliance management system certification, with committed responsibilities to customer, employees, the society, and the environment.

Centrifugal Casting Bowl for Decanter Centrifuge32ed

4.Complete and Various Type of Molds for Centrifugal Casting
Through development in the field of centrifuge parts manufacturing for many years, the company has been equipped with a large number of complete and various types of horizontal & vertical casting molds for stainless steel casting. This shall help the company to satisfy the delivery requirement at the soonest.

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5.Excellent Technical Team and Various Patented Technologies.

Weizhen has more than 40 full time experienced engineers and 5 cooperating industry experts in the team. Weizhen established an industry university research laboratory with Sichuan University. Technical cooperation has been carried out with Sichuan University, Chongqing Iron and Steel Research Institute, and many others on the research and development of new materials and processes. Significant results have been achieved along the years. The Enterprise Technology Center has been recognized as the Enterprise Technology Center of Chengdu City and Sichuan Province. Since its incorporation in 2010, Weizhen has obtained 10 invention patents and more than 20 utility model patents. As an industry leader, Weizhen was invited to participate in the compilation as a main drafter of the national machinery industry standard JB/T 11874-2014 “Centrifugal Casting Stainless Steel Cylinders for Separation Machinery”.

Weizhen now is recognized as National High-tech Enterprise and a Gazelle enterprise of Sichuan Province. Weizhen is a member of the National Separation Machinery Standardization Technical Committee, a member of the China Foundry Association, and an executive director member of the Sichuan Foundry Association.

6.One-stop Service Provider.
Weizhen Hi-tech has profound industrial know-how and experience in the stainless steel casting industry. Weizhen Hi-tech has full in-house production facilities for the whole production process for centrifugal and sand casting, from process designing, casting simulation, steel smelting, to steel AOD refining and pouring, heat treatment, machining, testing and inspection. Weizhen provides customized one-stop service for customers worldwide.

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